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5-ply corrugated cardboard production line

 

 

MC100-1800-5 ply corrugated cardboard production line
                                       Steam heating

 

 

 

  

 

I. Technical parameter requirement:

n  Model  XL100-1800

n  Total length  About 65 meters  (depend on base drawing)

n  Design speed  100 m/min

n  Working speed  60-80 MPM

n  Effective width  1800mm

n  Flute: A / C / B / E

n  Steam pressure and consumption
Pressure 1.0 - 1.2MP    Consumption about 2500-3000kg/h

n  Air pressure and consumption
Pressure0.8 - 1.0 MPa    Consumption about: 1.5 m3/min

n  Slitting precision: ±1mm

n  Cutting length and precision  500 - 9999mm, ±1mm

n  Total power about +/- 150KW (380V, 50HZ), Working power required: +/- 80KW

n  Dimension  about 65m×10m×5 m (L×W×H)

n  Equipment direction:   Left side;  Right side

 

 

 

II. Electric parts and pneumatic parts brand:

n  Electric parts brand: Schneider, Chint, Siemense, CPG, Autonics, Delta, Omron

n  Pneumatic parts brand: Zhe jiang CSM

 

 

 

III. Test basis paper for production line should meet follow requirements;

n  Machine surface temperature: not less than 172℃

n  Basis paper scale ≥B

 

n  Basis paper moisture: 8%-10%
liner: 120 - 250 g/m2 (N.m/g
8);
medium paper: 120 - 250 g/m2 (N.m/g
5.5);
corrugated paper: 120 - 200 g/m2 (N.m/g
6);

 

 

 

IV. some parts equipped by consumers

n  Heating system: one set steam boiler that rate capacity is 4000kg/h, rated pressure 1.25Mpa

n  Install outside steam pipe and air return-air drainage duct to correct position.

n  Compressored air tube, glue pipe, steam pipe and air return pipe have to be installed at correct position before seller’s engineer arrive.

n  Water, electricity, gas installation ground work.

n  Equipment machine grease, lubrication oil, engine oil.

n  Test basis paper, corn(potatoes)starch, caustic soda for industrial use, Borax and other material

n  Before installation, make sure steam pressure reach to 10-12KG and keep heating part surface temperature over 170℃

n  Buyer has to install Main Power cables & switches of each machines by themselves. Buyer shall arrange welding machine & rods, metal cutting machine , grinding wheels etc, crane equipments forklift with operator , masonary work with cement sand stone etc if & when required , 6 to 8 persons to assist for installation.



V. Installation

Air fares from China to & from Customer region’s port, to be borne by the seller for two technicians for 60 days. Buyer to bear to & from air port to destination , reasonably good boarding & lodging , local conveyance etc. All electrical connections , foundation, boiler fittings wiring will be absolutely ready before technicians arrive

 

 

 

VI. Machine list for a complete 5-ply auto plant

 

Design speed:100m/min                                                                                  Working speed: 60 - 80 m/min

No

Name

Model

Picture

QTY

1

Electrical Mill Roll stand

ZJ-F-1800

 

5

2

Trolley

 

 

 

10

3

Pre-heater

Dia.600mm

RG-1-600

 

4

4

Single facer
Corrugated roller dia.280mm

SF-280S-1800

 

2

5

Conveyor bridge

DF

 

1

6

Triple preheater

Dia.600mm

RG-3-600

 

1

7

Gluing machine

GM-18

 

1

8

Double facer
(Drying part)

12 pcs 600mm width heating plate

4 pcs shoes

SM-10

 

1

Double facer (Cooling part)

 

1

Double facer (Main drive)

 

1

Double facer (Conveyor belt)

Cotton felt brand: FULI

 

1

9

Slitter scorer

5 blade, 8 scorers

Electric drive blade

ZQS-2000

 

1

10

NC cut-off

Helical blade

NC-120-1800

 

1

11

Sheet Transport Machine

DMT-120-1800

 

1

12

Glue making system

ZJZ

 

1

13

Electric control system

DQ

 

 

1

14

LED displayer

 

 

 

 

1

15

Air compressor

 

 

 

1

16

Steam heating system

ZQ

 

1

 

 

 

Attention:

l Supplier will send two technicians to customer’s plant to do installation, need around 30-60days. Depending on customer’s operator study capacity.

l For the first 30 days, supplier’s two technicians do installation for free.

l After 30 days, if customer need supplier’s technicians work for extra days, then customer need to pay salary USD100 for each technician every day (Two technicians need USD200 per day)

 

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AMC INDUSTRIAL DEVELOPMENT COMPANY LIMITED Room 304-306, No.2216 Jingao Rd, Pudong District, Shanghai, China